Digital Twin

Digital Twin Creation and Deployment

KodeGEM creates working 3D models of lithography tools and experiment benches. The twin includes physics, chemistry, mathematics, and real hardware. We assemble each twin from the KodeGEM Digital Twin Component Library — reusable in-house Digital Twin components — driven by our AI engine from your GLB model, BOM, and process information. We are good at this because we have built semiconductor tool control software from scratch and seen the outcome on the equipment. The point of a Digital Twin is that you can make mistakes without having to scrap real hardware.

Service Scope

Engineering Work Defined Around Your Equipment

  • Working 3D models of lithography tools
  • Experiment-bench Digital Twins
  • KodeGEM Digital Twin Component Library — reusable in-house Digital Twin components
  • GLB model, BOM, and process information assembled into a twin by our AI engine
  • Physics, chemistry, and mathematics kept synchronized around the same physical tool or bench
  • Environment as an input: cooling, chemistry, humidity, power, and incoming substrate state
  • Previous process step folded into this twin — the wafer did not start here
  • Real hardware connected so the model stays attached as the process changes
  • Try process and control ideas in the twin before they touch production hardware
  • Deploy the proven twin onto the equipment when you are ready
Why a Single Isolated Twin Is Not Enough

Environment and Previous Process Change This Twin

We build Digital Twins because we have built semiconductor tool control software from scratch and seen the outcome. What is often overlooked is the substrate arriving with the previous process step already on it.

Environment changes the output

The tool or bench may be the same. Cooling, chemistry, humidity, power, and the incoming substrate can still move what the twin predicts. A datasheet is a snapshot under one condition — not a static number for every run.

The previous process already happened

The wafer or substrate did not start here. Coat, bake, expose, develop, or a bench recipe leaves state that this twin has to see. Fold that context in, or the model looks precise and describes the wrong reality.

Physics stay synchronized

Heat, mechanics, chemistry, and control feed one another. Isolated models sitting side by side are not a twin. They have to stay attached to the same physical tool or bench as the process changes.

Calibration stays attached

Manufacturing gets a vote. As-drawn is not as-built. Measurements become part of the twin, and the twin is recalibrated when the application leaves the conditions that made the last model valid.

A Digital Twin Network passes that reviewed state to the next lithography or bench twin. Looking ahead — not as a current product — the same idea scales toward a Digital Twin of the FAB, where tools can be added or removed and the product can be examined by changing the line.

Review the Digital Twin Network →
Digital Twin Component Library

Bring the GLB, the BOM, and the Process. We Assemble the Twin.

Reusable Digital Twin components we have built in house, driven by our AI engine — so a new lithography tool or experiment bench does not start from an empty scene.

Your GLB model

The geometry of the tool or bench as you already have it — not a public stock model, and not a render we invent in place of your design.

Your BOM

The parts list that names what is actually in the machine. That is how the twin stays attached to the hardware you will build, not to a generic catalog.

Your process

The knobs, the chemistry, the sequence, and the environment. That is the difference between a 3D file and a Digital Twin you can run.

The KodeGEM Digital Twin Component Library is the set of reusable Digital Twin components we have already built in house — chambers, stages, handlers, sensors, and the physics that make them useful. Our AI engine reads the GLB, the BOM, and the process information you provide, then assembles those components into a working twin instead of modelling every bolt from a blank page.

Held in confidence

Your files do not wander

A GLB of an unreleased tool, a BOM that names every supplier, and a process that is the reason the equipment exists are not ordinary attachments. They are the shape of work that is not yet public. Before any of that reaches us, it is covered by NDA. While it is in our care, it travels only on encrypted networks that you and KodeGEM agree in advance — not a casual upload, not a public model, not another customer's project.

Proprietary geometry, bills of materials, and process detail stay inside that agreement and those encrypted paths. We use them to assemble your twin. We do not use them to train a public engine, and we do not fold one customer's library into another's. When the engagement ends, the files remain yours. The twin we built from them remains yours.

Engagement Options

Support from Review Through Production

Digital Twin creation from your GLB, BOM, and process information
Assembly on the KodeGEM Digital Twin Component Library
Environment and previous-process inputs for the twin
Hardware-in-the-loop Digital Twin work
Digital Twin Network handoff to the next process twin
Deployment of a proven twin onto the real equipment

Define the Project Boundary

Send the equipment type, current software baseline, required interfaces, project stage, and acceptance goal.